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CABLES

A wide range of cable types is available for use in cathodic protection applications.  ETC-CPS can advise on suitability of cable for a particular application and can supply from either stocks or specialist stockists certain preferred sizes and sheathing types. Cathodic protection cables are generally single core with stranded copper conductor.  As a guide, the following sheathings are commonly encountered.

PVC (Polyvinyl chloride)     
Thermoplastics are suitable for underground applications particularly in dry areas. For Above ground use they are usually pigmented with carbon black.  Embrittles by some oils and at temperatures below 0° C. Maximum service temperature 90° C.

PE (Polyethylene)
Thermoplastic suitable for underground use, or above ground with added ultraviolet stabilisers. Superior water and chemical resistance to PVC but lower maximum operating temperature (70° C).  Available in a range of densities and molecular weights. 

HMWPE (High molecular weight polyethylene)
Cathodic protection cable has an extra thick single insulation which gives improved resistance to water and chemicals and prevents blistering and 'wicking' between    insulation and sheathing of conventional constructed cables used for cathodic protection.  Connected as standard on several types of anodes.

XLPE (Cross Linked Polyethylene)    

Polyethylene can be cross-linked either chemically or by radiation to improve its maximum operating temperature range to 85° C.  Chemical properties are not significantly affected by cross-linking, although abrasion resistance is slightly improved.

EPR (Ethylene Propylene Rubber)
Generally used as an insulant. Resistant to heat and chemicals, but flammable and has poor resistance to aromatic solvents and oils.  Flexible and maintains flexibility to -55° C.

CSP (Chlorosulphonated Polyethylene)
Generally used to over sheath EPR.  Resistant to heat.  Maximum operating temperature 85° C but can be designed for higher temperature service.  Self extinguishing, flexible material whose properties become less attractive below -10° C.  Affected by aromatic solvents, petrol and mineral oils.

KYNAR/HMWPE CABLE
Single core, stranded tinned copper conductor with radiation cross linked primary insulation of modified Kynar/vinylidene fluoride and an outer jacket of modified polyolefin.  The outstanding dielectric strength and water resistance of the HMWPE, coupled with its high resistance to corrosive chemicals, makes this construction a preferred cathodic protection cable.  Kynar is recommended for cable insulation in seawater and deep well installations where the evolution of chlorine gas is expected.

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