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FLANGE INSULATION

 

 

 

Type D: PSI Gask O Seal

Type F: Raised Face


Flange insulation is used to electrically isolate sections of pipelines from each other or from tanks and other plant.  This prevents leakage of cathodic protection currents from the protected pipeline(s) to other structure thus allowing economic application and closer control of the cathodic protection system.  Insulation can take the form of factory assembled Monobloc Insulating Joints or site installed insulating flange kits.


Insulating Kits: ETC's insulating flange kits consist of following items:
1. Gasket
2. Insulating sleeves
3. Insulating washers
4. Bright steel washers

Monoblock joints


Exploded view of typical monoblock joint


Monoblock joints are factory manufactured and assembled and cannot be dismantled on site. Joints are available in sizes ranging from ¾" to 70", operating pressures up to ANSI 2500 and temperatures from -50° C to 280° C.  Monobloc joints are made to a higher specification than assembled kits and are more reliable but considerably more expensive.

Isolating Spools

ETC recommends to fit insulating spools pieces where high conductivity fluids are being carried to increase the electrical resistance through the electrolyte. ETC engineers are available anytime to advise where spool pieces are required.

Flange Protection:
ETC-CPS recommends that once insulating flange kits are installed, they should be protected against lightning and fault currents.  Where the possibility of lightning strikes and fault currents being conducted down pipeline exists, it is necessary to bridge over the isolating coupling to prevent damage to the flange insulation and damage from explosion where flammable products are being carried.  Suitable recommended equipment to be considered are:

Surge Arrestors and spark gaps are  available for direct connection insulating joints.  Specific requirements can be met if design fault current/duration    and type of fault are specified.  Surge arrestors are available for hazardous or non-hazardous areas

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